SCC air compressors has established itself throughout Europe as a reliable partner for industrial compressed air solutions. From Germany and Italy to the United Kingdom, well-known companies rely on the company’s powerful and energy-efficient compressors. The technical expertise of SCC air compressors is particularly evident in large-scale projects with high compressed air requirements.
A leading food manufacturer in the UK has been relying on compressed air technology from CSEM Technologies Limited for several years. As part of a long-standing collaboration with the leading SCC distributor in the UK, the fourth SCC compressor has now been installed. With a total capacity of almost 500 kW installed compressed air power, the site has one of the most powerful SCC installations in the British food sector.
The site has a total of three 132 kW compressors – including the newly installed FOCUS X 132 and two existing STRONG 132 units – as well as a STRONG 75. This combination of energy-efficient compressors ensures a stable compressed air supply for critical production processes in food manufacturing.
Problem – High demand for compressed air in energy-efficient food production
The food industry places special demands on the compressed air supply. Hygienic safety, absolute reliability and continuous availability are essential. Production downtimes due to an unstable compressed air supply can cause considerable economic damage and jeopardize product quality.
The British food manufacturer operates several production lines that run around the clock. The high compressed air consumption required an expansion of the existing capacity. At the same time, system resilience needed to be increased to ensure complete security of supply even during maintenance work on individual compressors.
The integration of a further powerful 132 kW compressor into the existing system had to be seamless. Compatibility with the existing SCC controllers was a key factor in the selection of the new compressor.
Solution – FOCUS X 132 as a direct-drive screw compressor for constant base load
The new FOCUS X 132 from SCC air compressors was specifically selected to optimally complement the existing STRONG 132 compressors. The direct-drive airend optimises energy transfer and minimises mechanical losses. The IE4 permanent magnet motor ensures consistently high energy efficiency throughout the entire operating time.
Due to the fixed speed, the FOCUS X 132 operates optimally as a base load compressor. It reliably delivers the full delivery rate as soon as the compressor is switched on. This operating mode is ideal for applications with constant air demand in continuous industrial operation. The intelligent SCC controller enables seamless integration into the existing compressor system.
Advantages for the food manufacturer with energy-efficient compressors
The installation of the fourth SCC compressor at the site brings measurable benefits to the food manufacturer. The total capacity of almost 500 kW installed SCC compressed air power offers significantly higher system resilience. During maintenance work on one compressor, the compressed air supply remains fully guaranteed.
The combination of FOCUS X and STRONG compressors enables efficient load distribution. While the FOCUS X 132 covers the base load, the speed-controlled STRONG compressors adapt flexibly to fluctuations in demand. This configuration maximises the energy efficiency of the overall system.
The uniform SCC control technology simplifies service planning considerably. Operating personnel work with a consistent user interface, and maintenance cycles can be coordinated centrally. The noise level of 78 dB(A) allows for flexible installation, even near work areas.
Why direct-drive screw compressors at 132 kW are particularly advantageous
Direct-drive screw compressors in the 132 kW power class offer decisive advantages over belt-driven systems. The direct connection between the motor and airend eliminates transmission losses and increases overall efficiency.
Dispensing with gears or belts reduces maintenance requirements and eliminates typical wear parts. This not only lowers operating costs but also increases the availability of the plant in continuous industrial use. The robust design ensures a long service life for the airend.
The quiet operation of direct-drive compressors allows them to be used near production areas without complex soundproofing measures. Compatibility with modern control systems allows integration into higher-level management systems and remote monitoring via smartphone or tablet.
FAQ – Screw compressors 132 kW
Why are powerful 132 kW systems important in the food industry?
Food production requires a constant and reliable compressed air supply for pneumatic controls, packaging plants and transport processes. Compressors in the 132 kW class provide sufficient capacity for several production lines and offer the necessary reserve for peak loads.
Why do large sites rely on multiple systems from SCC air compressors?
Multiple compressors significantly increase fail-safety. In the event of maintenance or a fault in one unit, the remaining units take over the supply. The intelligent SCC controller coordinates up to 16 compressors in a network and automatically optimises load distribution.
What advantages does the direct drive offer for screw compressors?
Direct-drive airends operate with optimised energy transfer and minimal mechanical losses. The elimination of belts or gears reduces maintenance costs and failure risks. Furthermore, these systems operate particularly quietly and smoothly.
How does IE4 motor technology contribute to energy efficiency?
IE4 permanent magnet motors achieve significantly better efficiency than conventional asynchronous motors. The special design enables almost consistently high energy efficiency, regardless of how much compressed air the compressor is currently delivering.
Conclusion – Reliable 132 kW screw compressors for the food industry
The successful installation of the FOCUS X 132 at a leading British food manufacturer underlines the expertise of CSEM Technologies Limited and SCC air compressors in the field of powerful compressed air solutions. With almost 500 kW of installed capacity, the site has a highly resilient and energy-efficient compressed air supply.
The combination of proven direct-drive technology, IE4 permanent magnet motors and intelligent control technology ensures economical and reliable operation in continuous industrial use. 132 kW screw compressors from SCC air compressors meet the high demands of the food industry for availability, efficiency and durability.
Advice for your compressed air system
Are you planning to expand or optimise your compressed air supply? The experts at SCC air compressors support food manufacturers, plant planners and operations managers in the design of energy-efficient high-performance systems – from demand analysis to commissioning.