132 kW Screw Compressors for leading food manufacturer in the UK

SCC air compressors has established itself throughout Europe as a reliable partner for industrial compressed air solutions. From Germany and Italy to the United Kingdom, well-known companies rely on the company’s powerful and energy-efficient compressors. The technical expertise of SCC air compressors is particularly evident in large-scale projects with high compressed air requirements.

A leading food manufacturer in the UK has been relying on compressed air technology from CSEM Technologies Limited for several years. As part of a long-standing collaboration with the leading SCC distributor in the UK, the fourth SCC compressor has now been installed. With a total installed compressed air capacity of almost 500 kW, the site has one of the most powerful SCC installations in the UK food sector.

The site has a total of three 132 kW compressors – including the newly installed FOCUS X 132 and two existing STRONG 132s – as well as a STRONG 75. This combination of energy-efficient compressors ensures a stable compressed air supply for critical production processes in food manufacturing.

Problem – High demand for compressed air in energy-efficient food production

The food industry places special demands on the compressed air supply. Hygienic safety, absolute reliability and continuous availability are essential. Production downtimes due to an unstable compressed air supply can cause considerable economic damage and jeopardize product quality.

The British food manufacturer operates several production lines that run around the clock. The high compressed air consumption required an expansion of the existing capacity. At the same time, the system resilience needed to be increased to ensure complete security of supply even during maintenance work on individual compressors.

The integration of another powerful 132 kW compressor into the existing system had to be seamless. Compatibility with the existing SCC controls was a key factor in the selection of the new compressor.

Solution – FOCUS X 132 as a screw compressor with direct drive for constant base load

The new FOCUS X 132 from SCC air compressors was specifically selected to optimally complement the existing STRONG 132 compressors. The direct-drive compressor stage optimizes energy transfer and minimizes mechanical losses. The IE4 permanent magnet motor ensures consistently high energy efficiency over the entire operating time.

Thanks to its fixed speed, the FOCUS X 132 works perfectly as a base load compressor. It reliably delivers the full flow rate as soon as the compressor is switched on. This mode of operation is ideal for applications with constant air requirements in continuous industrial operation. The intelligent SCC control system enables seamless integration into the existing compressor system.

Advantages for food manufacturers with energy-efficient compressors

The installation of the fourth SCC compressor at the site brings measurable benefits to the food manufacturer. The total capacity of almost 500 kW of installed SCC compressed air output offers significantly greater system resilience. During maintenance work on a compressor, the compressed air supply remains fully guaranteed.

The combination of FOCUS X and STRONG compressors enables efficient load distribution. While the FOCUS X 132 covers the base load, the speed-controlled STRONG compressors adapt flexibly to fluctuations in demand. This configuration maximizes the energy efficiency of the overall system.

The standardized SCC control technology simplifies service planning considerably. Operating personnel work with a consistent user interface and maintenance cycles can be coordinated centrally. The noise level of 78 dB(A) allows flexible installation, even close to work areas.

Why screw compressors with direct drive are particularly advantageous at 132 kW

Direct drive screw compressors in the 132 kW power class offer decisive advantages over belt-driven systems. The direct connection between the motor and compressor stage eliminates transmission losses and increases overall efficiency.

The absence of gears or belts reduces maintenance costs and eliminates typical wear parts. This not only reduces operating costs, but also increases the availability of the system in continuous industrial use. The robust design ensures a long service life for the compressor stage.

The quiet operation of direct drive compressors allows them to be used in the vicinity of production areas without the need for costly noise protection measures. Compatibility with modern control systems allows integration into higher-level control systems and remote monitoring via smartphone or tablet.

FAQ – Screw compressors 132 kW

Why are powerful 132 kW systems important in the food industry?
Food production requires a constant and reliable compressed air supply for pneumatic controls, packaging systems and transportation processes. Compressors in the 132 kW class provide sufficient capacity for several production lines and offer the necessary reserve for peak loads.

Why do large sites rely on multiple systems from SCC air compressors?
Multiple compressors significantly increase reliability. If one unit is serviced or malfunctions, the other units take over the supply. The intelligent SCC control system coordinates up to 16 compressors in a network and automatically optimizes load distribution.

What are the advantages of the direct drive for screw compressors?
Direct-drive compressor stages operate with optimized energy transfer and minimal mechanical losses. The absence of belts or gears reduces maintenance costs and the risk of failure. These systems also operate particularly quietly and smoothly.

How does IE4 motor technology contribute to energy efficiency?
IE4 permanent magnet motors achieve significantly better efficiency than conventional asynchronous motors. The special design enables almost consistently high energy efficiency, regardless of how much compressed air the compressor is currently delivering.

Conclusion – Reliable 132 kW screw compressors for the food industry

The successful installation of the FOCUS X 132 at a leading UK food manufacturer underlines the expertise of CSEM Technologies Limited and SCC air compressors in the field of high-performance compressed air solutions. With almost 500 kW of installed capacity, the site has a highly resilient and energy-efficient compressed air supply.

The combination of proven direct drive technology, IE4 permanent magnet motors and intelligent control technology ensures economical and reliable operation in continuous industrial use. SCC air compressors 132 kW screw compressors meet the high requirements of the food industry in terms of availability, efficiency and durability.

Advice for your compressed air system

Are you planning to expand or optimize your compressed air supply? The experts at SCC air compressors support food manufacturers, system planners and plant managers in the design of energy-efficient, high-performance systems – from the needs analysis to commissioning.