Compressed air container solution: 3× STORM 30 for greater efficiency

Flexible compressed air without compromise

An Austrian company was looking for a compact, high-performance compressed air solution for its production facility. Limited floor space and growing demands on reliability made conventional compressor stations obsolete. In cooperation with our Austrian partner ADLER Kompressoren GmbH, a customized container solution with three SCC STORM 30 units was created.

The result is impressive: maximum performance in the smallest of spaces, energy-efficient compressed air generation and an intelligent control system, which is already included in the scope of delivery.

The challenge: lack of space meets high compressed air requirements

The customer was faced with a classic dilemma of modern industrial sites: the demand for compressed air was constantly growing, but the available installation space was limited. A conventional compressor station would have required extensive structural measures – foundations, separate plant rooms, complex pipework. Time and budget were not available for this.

There were also other requirements: The system had to work reliably, be easy to maintain and remain energy-efficient. Traditional individual compressors would not have solved the problem. A solution was needed that was space-saving, powerful and future-proof.

This is exactly where the idea of a container solution came in. Containers offer weather protection, flexible installation and compact integration of all components in the smallest of spaces. But the system also had to be technically impressive – with powerful compressors that can be intelligently coordinated.

The solution: STORM 30 container system with pack controller

The answer to these requirements was a well thought-out overall concept: three STORM 30 units, integrated in a single container system. This solution combines all the advantages of modern compressed air technology with the flexibility of a mobile system.

Key technical data of the STORM 30

The STORM 30 is an oil-injected screw compressor with a rated output of 30 kW. It delivers a volume flow of 1.84 to 5.19 m³/min at 8 bar or 1.80 to 4.45 m³/min at 10 bar. With its compact dimensions of 910 × 890 × 1,730 mm and a weight of 400 kg, it is the ideal centerpiece for space-saving container solutions. The noise level is only 65 ±3 dB(A) – quiet enough for use in production environments.

Particularly noteworthy: The STORM 30 operates with speed control using an IE4 permanent magnet motor and direct drive. This combination ensures maximum energy efficiency across the entire control range. The large compressor stage guarantees long maintenance intervals and significantly reduces wear.

SCC air compressors network control – intelligent and free of charge

The heart of the system is the master controller, which is already included in the scope of delivery – at no extra charge. This master controller intelligently coordinates the three STORM 30 units and ensures that only as many compressors are running as are actually needed.

The pack controller takes over the load distribution between the compressors and optimizes their operating points in real time. The result: minimal energy consumption, even wear of all units and stable system pressures without manual intervention.

Unlike simple sequence controls, the pack controller works flexibly and adapts dynamically to the current compressed air demand. In the event of a sudden drop in pressure, it automatically starts additional compressors. At low loads, it switches off specific units in order to avoid empty load losses.

Convincing price-performance ratio and 5-year guarantee

The overall package convinced the customer not only technically, but also economically. An excellent price-performance ratio was offered – significantly cheaper than the construction of a separate compressor station with comparable performance.

The warranty was also decisive: SCC air compressors was able to offer a 5-year warranty at no extra charge, which saved the customer money but also guaranteed long-term protection for their investment.

Successful project handling with ADLER Kompressoren GmbH

The project was implemented in close cooperation with ADLER Kompressoren GmbH from Steyr, an experienced partner with over 25 years of experience in the industry. ADLER took over the planning, delivery and commissioning of the container solution and ensured that the project ran smoothly.

Thanks to ADLER’s expertise and the sophisticated SCC air compressors technology, the system was up and running within a very short time. Since then, the customer has benefited from a reliable, low-maintenance and energy-efficient compressed air supply.

Why are containerized compressor units so practical?

Containerized compressed air systems offer a number of decisive advantages over traditional compressor stations. The most important point is flexibility: containers are mobile, can be set up quickly and do not require any complex structural measures. This saves time and costs and enables a rapid response to changing production requirements.

Another advantage is the weather protection. All components are protected and can also be installed outdoors. This creates space in production halls for value-adding processes.

Container solutions are also modularly expandable. If the compressed air requirement increases, another container can simply be added. This scalability makes them future-proof and economically attractive.

What are the advantages of network control?

The SCC network control is a unique selling point that is supplied at no extra cost. It takes over the central coordination of all connected compressors and optimizes their operation in real time.

Unlike simple pressure control systems, the pack controller works proactively. It continuously analyzes the compressed air demand and controls the compressors so that the most efficient combination is always active. This significantly reduces energy consumption and avoids unnecessary switching operations.

Another advantage: the pack controller distributes the load evenly across all compressors. This means that the same unit does not always do the main work. The result: even wear, longer service life and predictable maintenance intervals.

For the operator, this means less downtime, lower operating costs and maximum reliability. And all this without any additional investment – the integrated control system is already included with SCC air compressors.

How does the STORM 30 combine efficiency and space-saving design?

The STORM 30 has been specially developed for applications where space is at a premium and efficiency is crucial. Its compact design with a footprint of just 910 × 890 × 1,730 mm enables installation in confined spaces or containers.

Despite its small dimensions, the STORM 30 delivers an output of 30 kW and a volume flow of up to 5.19 m³/min at 8 bar. This makes it a powerful, compact workhorse for many applications.

The speed control via frequency inverter ensures that the compressor only produces as much compressed air as is actually required. This reduces power consumption by up to 35 % compared to fixed speed compressors.

The IE4 permanent magnet motor offers maximum energy efficiency and requires less maintenance than conventional asynchronous motors. The large compressor stage operates at low speeds, which minimizes wear and increases the service life.

Thanks to the low noise emissions of just 65 dB(A), the STORM 30 can be set up flexibly – without disturbing noise for the working environment.

Conclusion: Flexibility, reliability and efficiency for modern industrial sites

The container solution with three STORM 30 units impressively proves that a lack of space does not have to be an obstacle to a high-performance compressed air supply. Thanks to intelligent planning, modern compressor technology and free network control, the customer was able to implement a future-proof solution – quickly, efficiently and economically.

The cooperation with ADLER Kompressoren GmbH from Austria ensured professional project management and guaranteed long-term support. The 5-year warranty provides the customer with additional security.

Container solutions from SCC air compressors are the ideal choice for companies that want to combine flexibility, reliability and energy efficiency – without compromising on performance or quality.

Let our experts advise you and request a customized offer for your application. Benefit from the proven SCC technology and reduce your operating costs sustainably.

Request advice now