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15 kW screw compressor for reliable compressed air in the pharmaceutical industry
In the pharmaceutical industry, oil-free compressed air is not just a seal of quality, but an absolute necessity. An Italian pharmaceutical manufacturer chose the AQUARIUS 15 kW screw compressor from SCC air compressors for a containerized production line for the manufacture of proteins for food supplements. The system had to guarantee that the compressed air would never come into contact with impurities – a requirement that SCC air compressors met in full.
The problem: Strict requirements for air purity in pharmaceutical production
The pharmaceutical industry is subject to strict regulations worldwide. Every drug, every active ingredient and every dietary supplement must be absolutely safe. If compressed air comes into direct contact with products or process materials, even a hint of oil, silicone or other impurities can render the entire product unusable or – in the worst case – lead to a health hazard.
In addition to the hygiene requirements, a pharmaceutical factory must also focus on reliability. Production downtimes are expensive and jeopardize delivery deadlines. The compressor must therefore not only supply clean air, but also maintain constant pressure and run with minimal maintenance. The customer needed a system that fits into a container and can be used flexibly – without compromising on safety or efficiency.
The solution: 15 kW AQUARIUS screw compressor with water-injected, oil-free technology
SCC air compressors relies on water-injected screw compressors for the AQUARIUS (15 kW screw compressor) – a technology that works completely without oil or other lubricants. The water comes from the ambient air, so no additional fresh water treatment is required. The result: 100% oil-free compressed air in accordance with ISO 8573-1 Class 0 – exactly what the pharmaceutical industry needs.
The 15 kW AQUARIUS screw compressor also offers a range of features that have been specially optimized for this requirement. The IE4 permanent magnet motor saves up to 10 % energy compared to conventional motors and enables a particularly compact design. The direct drive transfers the motor power to the compressor stage without loss – no belts, no gears, no additional wear.
The inverter technology(variable speed control) makes it possible to automatically adjust the compressor output to the actual demand. This not only saves energy, but also reduces wear and extends the service life of the machine. Constant pressure is maintained without switching cycles – ideal for sensitive pharmaceutical processes.
In addition, the AQUARIUS can be installed in a container system, which enables flexible installation and easy relocation at a later date. SCC air compressors also offers a 5-year warranty as standard and fast, reliable spare parts supply via the European service network. This ensures that maintenance intervals are short and downtimes are kept to a minimum.
Frequently asked questions
Why is oil-free compressed air indispensable in the pharmaceutical industry?
Pharmaceutical products are manufactured under the strictest quality standards. Even traces of oil or other foreign substances can jeopardize the quality of the active ingredients or lead to allergies and intolerances. Authorities worldwide (FDA, EMA, PMDA) prescribe Class 0 compressed air for direct product contact. The AQUARIUS 15 guarantees this purity and saves the customer expensive complaints and recalls.
What are the advantages of the AQUARIUS 15 kW water-injected screw compressor?
The AQUARIUS uses water instead of oil as the compression medium. This not only eliminates the need for oil changes, but also complex filtration systems. The IE4 permanent magnet motor saves up to 10 % electricity. The inverter technology automatically adjusts the power – less wear, longer service life, lower operating costs. A robust, low-maintenance system that optimizes itself.
How does inverter technology contribute to process reliability?
The variable speed control generates constant pressure without the motor constantly switching on and off (switching cycles). This is crucial for pharmaceutical processes, where pressure fluctuations can lead to errors. The compressor delivers the exact amount of air required – no more, no less. This stabilizes the production process and avoids quality fluctuations.
Conclusion: Reliability and safety in pharmaceutical production
The successful use of the AQUARIUS 15 kW screw compressor at this Italian pharmaceutical manufacturer shows that SCC air compressors meets the requirements of the industry. Oil-free, Class 0 compressed air is not a luxury, but a basic requirement – and SCC air compressors has the technology to meet this requirement economically and reliably.
With the AQUARIUS, pharmaceutical and biotech companies not only get clean air, but also energy efficiency, minimal maintenance and the security of a proven, international partnership. For manufacturers who take quality seriously, SCC air compressors is the right partner.
Let our experts advise you and request a customized offer for your application. Benefit from the proven SCC technology and reduce your operating costs sustainably.
